Studies on corrosion control of naphtha fractions in overhead condensing system using laboratory distillation device

Corrosion in the overhead condensing system of atmospheric distillation units is a common occurrence in petroleum refineries worldwide. These corrosion problems are influenced by the presence of three phases: vapours, liquid hydrocarbons and aqueous phase containing hydrochloric acid formed during distillation by decomposition of chloride salts of calcium and magnesium.Present studies highlight the corrosion control of naphtha fractions of Bombay High and Dubai crude oils in laboratory distillation device by chemical treatment using various corrosion inhibitors having different functional groups. These studies were carried out using two phase systems (aqueous–hydrocarbon) in the distillation device having facilities for monitoring the corrosion and temperatures in vapour condensing region and liquid condensate. Corrosion monitoring was carried out by potentiodynamic polarization technique and dissolved iron analysis using inductively coupled plasma atomic emission spectroscopy (ICPAES). Experimental findings indicate that Dubai naphtha fraction is more corrosive in nature when compared to Bombay High naphtha. This observation can also be explained on the basis of characterization of both crude oils and their naphtha fractions. At normally recommended dosage level as in refinery overhead systems, water soluble corrosion inhibitors are more effective than hydrocarbon soluble ones in the vapour condensing region as well as in the liquid condensate of both naphtha fractions.