Grinding of mineral mixtures in high-pressure grinding rolls

Attempts at improving comminution machines generally have been directed towards increasing the performance efficiency, particularly increasing throughput rate and decreasing energy consumption. The latest and most successful new comminution technology has been the high-pressure grinding rolls (HPGR), which have proved to be highly efficient in energy consumption and to have a relatively high throughput rate at low steel consumption. Already used extensively in cement plants worldwide, the first HPGRs in the mineral industry were installed in plants processing diamond ores. They are now finding their way into the large-scale base-metal mining industry. Since feed constituents in natural ores vary in their physical properties such as hardness, plasticity and brittleness, the present paper is concerned with an investigation of the behavior of a heterogeneous feed as it passes through the HPGR. The effect of feed composition on operational parameters, the energy efficiency of comminution, and energy distribution among the feed components is addressed. Mineral particles with high hardness act as energy transfer agents in the roll gap and enhance the grinding of softer mineral particles in a mixed feed.