Ultrasound assisted nucleation of some liquid and solid model foods during freezing

Power ultrasound has been proven to be useful in promoting the nucleation of ice in water-based solutions, and different mechanisms have been proposed to describe this phenomenon. In the present work, the use of ultrasound waves to induce dynamic nucleation in deionised water, sucrose solution, and agar gel samples was studied, and the mechanism of ultrasound assisted nucleation was discussed. The samples were frozen in an ethylene glycol–water mixture (− 20 °C) in an ultrasonic bath system after putting them into tubing vials. Ultrasound irradiation (25 kHz, 0.25 W cm−1) was applied continuously for 1, 3, 5, 10 or 15 s at different sample's temperatures in the range of 0 °C to − 5 °C. The nucleation temperatures of the water, sucrose solution and agar gel samples without ultrasound irradiation, occurred stochastically at − 7.4 ± 2.4 °C, −10.6 ± 1.7 °C and − 7.5 ± 0.92 °C, respectively and followed normal distributions. Unlike agar gel samples, the nucleation temperatures of water and sucrose were induced by applying ultrasound for 5 s at different temperatures after a short delay, and linear relationships between the ultrasound irradiation temperatures and the nucleation temperatures were observed. Evaluation of the effect of different durations of ultrasound application on agar gels indicated that 1 s was not long enough to induce nucleation, 3 s was optimal, 5 s and 10 s produced heat and inhibited nucleation, and 15 s did not exhibit significant differences from 3 s and 10 s. It was concluded that longer irradiation durations (especially 5 s and 10 s) caused the sample to heat up, which interrupted or delayed the nucleation. Ultrasound irradiation for 3 s induced nucleation in agar gel samples at different temperatures resulting in a linear relationship between irradiation and nucleation temperatures. The observations indicated that the Hickling's theory, according to which vigorous collapses of bubbles are the only driving mechanism of nucleation, is not adequate to describe the ultrasound assisted nucleation. The results, however, were in agreement with results of some other researchers suggesting that secondary phenomena such as flow streams are also important for the initiation of nucleation. In conclusion, the use of ultrasound as a means to control the crystallisation process offers promising application in food freezing, though further investigations are needed for understanding the mechanisms, especially in solid foods.

► Ultrasound can be used to control the onset of nucleation in both fluid and solid model foods.
► Ultrasound was able to induce nucleation in fluid samples more efficiently.
► An optimum condition was needed for repeatable results in the solid samples.
► The strong bubble collapses are not necessarily the main cause of nucleation.
► Irradiation time was an important parameter for nucleation in agar gel.