Epitaxy growth and directed crystallization of high-density polyethylene in the oriented blends with isotactic polypropylene

Various lamellar orientations of high-density polyethylene (HDPE), due to competition between bulk nucleation and interfacial nucleation, have been realized in its melt drawn blends with isotactic polypropylene (iPP) upon cooling after subjected to 160 °C for 30 min. Directed crystallization, with heterogeneous nucleation in the bulk (within domains), is defined as lamellar growth along boundary of anisotropic domains and is favored in larger domains at higher temperature (slow cooling), since overgrowth of lamellae can feel the interface rather than impingement with neighbor ones as a result of scare nuclei at higher temperature. Moreover, lamellar growth caused by directed crystallization is dependent of dimension of confinement. Due to 2D confinement of cylindrical domains, lamellae can only grow along the axis of cylinder and thus b-axis orientation is formed. While in the layered domains with 1D confinement, however, lamellae grow with the normal of (110) plane along the melt drawn direction. On the other hand, epitaxial growth of HDPE chains onto iPP lamellae is related to the surface-induced crystallization and dominated by the interfacial nucleation. Only interfacial nucleation is preferred can epitaxial growth occur. Therefore, retarded crystallization, realized by either strong confinement in finer domains or rapid cooling or both, is favorable for it.