Nanocomposites from poly(ethylene-co-methacrylic acid) ionomers: effect of surfactant structure on morphology and properties

A detailed study of the structure-property relationships for nanocomposites prepared using melt processing techniques from a sodium ionomer of poly(ethylene-co-methacrylic acid) and a series of organoclays is reported. Transmission electron microscopy, X-ray scattering, stress-strain behavior, and Izod impact analysis were used to evaluate the nanocomposite morphology and physical properties. Four distinct surfactant structural effects lead to improved levels of exfoliation and higher stiffness for these nanocomposites: higher number of alkyl tails on the amine rather than one, longer alkyl tails instead of shorter ones, use of 2-hydroxy-ethyl groups as opposed to methyl groups on the ammonium ion, and an excess amount of the amine surfactant on the clay instead of an equivalent amount. These trends are opposite of what has been seen in nylon 6 based nanocomposites but are similar to those observed in nanocomposites formed from LDPE and LLDPE. Although some organoclays were exfoliated better than others, none of the ionomer-based nanocomposites exhibited exfoliation levels as great as those seen in nylon 6 nanocomposites; nevertheless, these nanocomposites offer promising improvements in performance and may be particularly interesting for barrier applications.