Material behaviourEffect of processing on the environmental stress cracking resistance of high-impact polystyrene

Processing conditions have a strong effect on the final mechanical properties of products made of polymeric materials. Relevant phenomena most commonly include thermal stresses, physical ageing, frozen-in strains and molecular orientation. In this work, two different high-impact polystyrenes, processed by thermoforming, were considered: a “standard” one and a grade specifically resistant to Environmental Stress Cracking (ESC). The main effect induced by thermoforming was molecular orientation. The local degree of orientation was measured on a thermoformed product and its effect on the material ESC behavior in sunflower oil was studied. A Fracture Mechanics approach was applied to evaluate the fracture resistance of the two materials. Results show that a higher degree of orientation increases the fracture resistance in air but has no effect on the (expectedly lower) resistance in the active oil environment.