Influence of pilot scale in pack pasteurization and sterilization treatments on nutritional and textural characteristics of carrot pieces

The current work presents a pilot scale study in which the effect of in pack thermal preservation processes in a retort system on particular carrot quality aspects, more specifically nutritional and textural characteristics, was investigated. Pasteurization as well as sterilization processes with different intensities were included. The carrot hardness, analyzed by a compression test, and the β-carotene bio-accessibility, analyzed by an in vitro digestion method, were the main quality markers. As a main conclusion, it can be stated that the results of this pilot scale study are a good validation of results obtained during previous laboratory scale experiments on carrot nutritional and textural characteristics. The processes applied in this study only resulted in limited conversion of all-trans-β-carotene to its cis-isomers. Furthermore, it was shown that intense thermal processing is required to observe a significant increase in the β-carotene bio-accessibility. However, this was accompanied with a clear degradation of the hardness. When thermal processing was preceded by low temperature blanching, a technique to improve texture retention of thermally processed plant-based foods, a lower β-carotene bio-accessibility was observed. Both observations clearly illustrated the inverse correlation between textural and nutritional characteristics of (processed) carrots. Statistical analyses confirmed the trends observed. For process design, the choice of the process intensity was identified to be crucial: the required product safety needs to be achieved, while still reaching an acceptable structural and nutritional quality. Exploring strategies to enhance the β-carotene bio-accessibility while ensuring an acceptable carrot texture can therefore be useful.