Preparation and properties of banana fiber-reinforced composites based on high density polyethylene (HDPE)/Nylon-6 blends

Banana fiber (BaF)-filled composites based on high density polyethylene (HDPE)/Nylon-6 blends were prepared via a two-step extrusion method. Maleic anhydride grafted styrene/ethylene–butylene/styrene triblock polymer (SEBS-g-MA) and maleic anhydride grafted polyethylene (PE-g-MA) were used to enhance impact performance and interfacial bonding between BaF and the resins. Mechanical, crystallization/melting, thermal stability, water absorption, and morphological properties of the composites were investigated. In the presence of SEBS-g-MA, better strengths and moduli were found for HDPE/Nylon-6 based composites compared with corresponding HDPE based composites. At a fixed weight ratio of PE-g-MA to BaF, an increase of BaF loading up to 48.2 wt.% led to a continuous improvement in moduli and flexural strength of final composites, while impact toughness was lowered gradually. Predicted tensile modulus by the Hones–Paul model for three-dimensional random fiber orientation agreed well with experimental data at the BaF loading of 29.3 wt.%. However, the randomly-oriented fiber models underestimated experimental data at higher fiber levels. It was found that the presence of SEBS-g-MA had a positive influence on reinforcing effect of the Nylon-6 component in the composites. Thermal analysis results showed that fractionated crystallization of the Nylon-6 component in the composites was induced by the addition of both SEBS-g-MA and PE-g-MA. Thermal stability of both composite systems differed slightly, except an additional decomposition peak related to the minor Nylon-6 for the composites from the HDPE/Nylon-6 blends. In the presence of SEBS-g-MA, the addition of Nylon-6 and increased BaF loading level led to an increase in the water absorption value of the composites.