Polyacryl-nanoclay composite for anticorrosion application

Polyacryl-nanoclay composites are new class of materials obtained by dispersing montmorillonite clay nanoplatelets (nanoclay) into the polymer matrix. In present work we investigate and confirmed that montmorillonite nanoclay significantly enhances barrier properties of acrylic composite. Two stage of dispersion process was used to prepare polyacry-nanoclay composites. Different percentages of montmorillonite clay nanolayers were added to polyacryl dispersion and applied on steel panel with 0% (w/w), 1% (w/w), 2% (w/w) and 4% (w/w) of nanoclay as composites. Performance of nanoclay intercalation in polyacryl composite was measured by X-ray diffraction (XRD) and the structure characteristics of samples were analyzed with transmission electron microscopy (TEM). The effectiveness of prepared nanocomposites was identified by the hardness measurements and mechanical properties. Further anticorrosion characteristics, especially barrier properties were indirectly detected by electrochemical impedance spectroscopy (EIS). This method was also used for the determination of montmorilonite nanoclay optimal concentration in acrylic composite where optimal barrier properties were achieved.