General principles of the use of safety factors in design and assessment

Any structure or component can be made to fail if it is subjected to loadings in excess of its strength. Structural integrity is achieved by ensuring that there is an adequate safety margin or reserve factor between strength and loading effects. The basic principles of ‘allowable stress’ and ‘limit state’ design methods to avoid failure in structural and pressure vessel components are summarised. The use of risk as a means of defining adequate safety is introduced where risk is defined as the product of probability of failure multiplied by consequences of failure. The concept of acceptable ‘target’ levels of risk is discussed. The use of structural reliability theory to determine estimates of probability of failure and the use of the reliability index β are described. The need to consider the effects of uncertainties in loading information, calculation of stresses, input data and material properties is emphasised. The way in which the effect of different levels of uncertainty can be dealt with by use of partial safety factors in limit state design is explained. The need to consider all potential modes of failure, including the unexpected, is emphasised and an outline given of safety factor treatments for crack tip dependent and time dependent modes. The relationship between safety factors appropriate for the design stage and for assessment of structural integrity at a later stage is considered. The effects of redundancy and system behaviour on appropriate levels of safety factors are discussed.