Fabrication of size-controllable ultrasmall-disk electrode: Monitoring single vesicle release kinetics at tiny structures with high spatio-temporal resolution

Size-controllable micron or nano-disk carbon fiber electrode (CFE) is prepared and demonstrated to be excellent for extra-cellular transmitter release detection at tiny structures and vesicle fusion kinetics analysis with high spatio-temporal resolution. An improved electrochemical etching procedure was employed, for the first time, to fabricate cylindrical fiber with controlled micron or nano-diameter. Afterwards, a facile insulation with polypropylene sheath was employed to completely insulate the whole body of the thinned fiber, and an ultrasmall-disk sensing area was finally produced by cutting of the insulated fibers. Scanning electron microscopy (SEM) was employed to characterize the ultrasmall geometry size of the fabricated electrode and to show the tight adherence of the insulation sheath on the fiber. The cut ends of the electrodes were also shown to be smooth, clean and without obvious jagged layer. The fabricated micron or nano-disk carbon electrodes show ideal steady-state voltammetric behavior with satisfying reversibility. Subsequently, the performance of the ultrasmall-disk CFE for amperometric detection of cell secretion was characterized. Results showed that, compared to the conventional micro-disk CFE, the etched small disk CFE possesses higher sensitivity due to its obviously improved signal-to-noise level, which enables minute amounts of 3000 oxidizable molecules to be detectable. The nano-disk CFE was shown to be particularly ideal for analysis of fusion kinetics, due to its avoidance of diffusion broadening of the detected spikes, which is the inherent defect of the conventional micro-CFE technique.