Electrocoagulation of blue reactive, red disperse and mixed dyes, and application in treating textile effluent

This study investigated the efficiency of electrocoagulation in removing color from synthetic and real textile wastewater. Two representative dye molecules were selected for the synthetic dye wastewater: a blue reactive dye (Reactive Blue 140) and a disperse dye (Disperse Red 1). The electrochemical technique showed satisfactory color removal efficiency and reliable performance in treating both individual and mixed dye types. The removal efficiency and energy consumption data showed that, for a given current density, iron was superior to aluminum in treating both the reactive dye and the disperse dye. With an initial dye concentration of 100 mg L−1, the energy cost in achieving >95% color removal was on the order of 1 kWh m−3 for both dyes. The effect of changing the initial pH of the samples on the removal efficiency and energy consumption was also studied. It was found that the design parameters used for the synthetic wastewater were less effective for treatment of real textile wastewater, with 1 in 5 tests on real wastewater failing.