Synthesis and thermal energy storage properties of the polyurethane solid–solid phase change materials with a novel tetrahydroxy compound

Based on the phase change theory, a novel tetrahydroxy compound (THCD) was designed and prepared. Depending on the spatial structure of the tetrahydroxy compound, a form-stable thermoplastic polyurethane solid–solid phase change material (TPUPCM) was synthesized via employing PEG as soft segments, while multi-benzene ring structure made by 4,4′-diphenylmethane diisocyanate and tetrahydroxy compound as hard segments. The composition and structure of THCD and TPUPCM, the TPUPCM’s the weight average molecular weight and number average molecular weight, dissolving and melting abilities, phase change behaviors, thermal performances and crystalline morphology were investigated by Fourier transform infrared spectrometer, 1H nuclear magnetic resonance spectrometer, multiangle laser light scattering apparatus, differential scanning calorimentry, dynamic mechanical thermal analysis, thermogravimetry analysis system, wide-angle X-ray diffraction, polarizing optical microscopy. The results show that the solid–solid phase change material owns excellent phase change properties and a broad processing temperature range. The heating cycle phase change enthalpy is 137.4 J/g, and the cooling cycle phase change enthalpy is 127.6 J/g. The started decomposition temperature and the maximum decomposition temperature are at 323.5 and 396.2 °C, respectively. Furthermore, the solid–solid phase change material is dissolvable, meltable and can be processed directly, and has great potential applications in thermal energy storage.

Figure optionsDownload as PowerPoint slideHighlights
► We designed and synthesized a novel tetrahydroxy compound (THCD).
► We prepared a form-stable thermoplastic polyurethane solid–solid phase change material (TPUPCM) with THCD.
► TPUPCM owns outstanding phase change properties and good thermal stability during a long utility period.
► TPUPCM can be processed directly, and has a wider processing temperature range.