A cusp supporting framework design can decrease critical stresses in veneered molar crowns

ObjectivesVeneered zirconia restorations predominately fail due to veneering fractures. It is hypothesized that a cusp-supporting framework design can prevent these catastrophic failures in all-ceramic restorations. Therefore, we investigated the influence of framework design and framework material on the stress distribution in a single tooth restoration using the numerical finite element method.MethodsA three-dimensional model of a veneered lower molar (36) crown with constant outer shape was used. The framework design was either cusp supporting or with a constant framework thickness. Zirconia, alumina, and a gold alloy were used as framework material. A glass ceramic material was used as veneering material for both cases. Two different load cases were simulated: terminal occlusion with load distributed over the occlusal surface of the tooth and a fairly extreme load case with all force concentrated on one cusp.ResultsMaximum tensile stresses in the glass ceramic veneering material concentrated in the fissure region for all models. A cusp supporting framework design decreased the maximum tensile stresses significantly up to 30.5%. The distolingual load case resulted in an approximately fourfold higher stress level compared to the terminal occlusion load case.SignificanceA cusp supporting framework design can significantly decrease the maximum tensile stresses in the veneering material of single crowns. Based on the numerical results of this study it can be expected that such a design could decrease the risk of veneering failure in vivo.