Softening of nanostructured Al–Zn and Al–Mg alloys after severe plastic deformation

The microstructure and hardness of binary Al–Zn and Al–Mg alloys were studied both in the as-cast state and after high-pressure torsion (HPT) with 5 torsions (shear strain about 6). The size of (Al) grains and of reinforcing second-phase precipitates decreases drastically after HPT and reaches the nanometre range. During HPT, the Zn-rich supersaturated (Al) solid solution decomposes and closely approaches the equilibrium state corresponding to room temperature. The decomposition of Mg-rich supersaturated (Al) solid solution is less pronounced. In the as-cast state the hardness of the supersaturated solid solutions increases with increasing Zn and Mg content due to solid-solution hardening. However, after HPT the work hardening and Hall–Petch hardening due to the decreasing grain size compete with softening due to the decomposition of a supersaturated solid solution. As a net effect, severe plastic deformation results in softening of the binary Al–Zn and Al–Mg alloys. Softening is more pronounced in the Al–Zn alloys where HPT leads to almost full decomposition of the supersaturated solid solution.