Dynamic modelling and simulation of a hot strip finishing mill

Hot rolling is an essential industrial process in the production of sheet steel, a widely used product in manufacturing and construction. A finishing mill performs a set of operations in a hot strip rolling mill, and is a complex unit including many processes and control loops. Its modelling is a challenging task due to the variety of phenomena that occur within the mill, and variable transport delays. Model validation is also challenging due to a scarcity of measurements. On the other hand, a dynamic model that adequately reflects the numerous interactions between the mill units can be very useful for tasks such as high performance control design or vibration analysis. In this study, a one-dimensional model has been developed and validated against real plant data. The end use of the model is intended to be looper control analysis, but the model is kept sufficiently general so that it can be used or easily extended for other applications.