Gas crossover and membrane degradation in polymer electrolyte fuel cells

Hydrogen gas crossover measurements and durability tests of a single cell under open-circuit conditions were carried out to investigate membrane degradation in polymer electrolyte fuel cells (PEFCs). The limiting current density for hydrogen crossover was approximately 0.8 mA cm−2 at 80 °C under atmospheric pressure, and gas crossover increased with an increase in cell temperature, humidity and hydrogen gas pressure. Under open-circuit conditions, the perfluorinated ionomer electrolyte membrane deteriorated significantly although no net electrochemical reactions took place at the cathode and anode. The mechanism for membrane degradation was discussed in terms of heat generation and hydrogen peroxide formation upon gas crossover and the resulting catalytic combustion, and it was concluded that the latter is the primary reason, in which hydrogen peroxide is most probably formed by gas crossover of oxygen and the resulting catalytic combustion at the anode side. In addition, it was inferred that reactive oxygen radicals (HO and HO2) were formed in the presence of minor impurities such as Fe2+ and Cu2+ ions, which could accelerate the membrane degradation.