Finite element study for conical indentation of elastoplastic micropolar material

• We model a conical indentation using the micropolar theory at micro and nano scale.
• Finite element formulation for the micropolar elastoplastic contact problem is derived.
• We study the indentation size effect (ISE) for different indentation depths and material length scales.
• The predicted hardness of micropolar material shows the strong size dependency.
• The simulation results of MgO follow experimental data and Nix–Gao ISE model at micron scale.

Numerous experiments have repetitively shown that the material behavior presents effective size dependent mechanical properties at scales of microns or submicrons. In this paper, the size dependent behavior of micropolar theory under conical indentation is studied for different indentation depths and micropolar material parameters. To illustrate the effectiveness of the micropolar theory in predicting the indentation size effect (ISE), an axisymmetric finite element model has been developed for elastoplastic contact analysis of the micropolar materials based on the parametric virtual principle. It is shown that the micropolar parameters contribute to describe the characteristic of ISE at different scales, where the material length scale regulates the rate of hardness change at large indentation depth and the value of micropolar shear module restrains the upper limit of hardness at low indentation depth. The simulation results showed that the indentation loads increase as the result of increased material length scale at any indentation depth, however, the rate of increase is higher for lower indentation depth, relative to conventional continuum. The numerical results are presented for perfectly sharp and rounded tip conical indentations of magnesium oxide and compared with the experimental data for hardness coming from the open literature. It is shown that the satisfactory agreement between the experimental data and the numerical results is obtained, and the better correlation is achieved for the rounded tip indentation compared to the sharp indentation.