Effect of adverse geological condition on TBM operation in Ghomroud tunnel conveyance project

With the planned length of 36 km, Ghomroud tunnel is one of the longest tunnels under construction in central Iran. About half or 18 km of this tunnel was excavated by a double shield TBM. Several adverse geological conditions encountered, consisting of ground squeezing and face collapse, hindering TBM performance, and caused several TBM stoppages and jamming. This paper presents the impact of ground conditions on machine performance based on the information obtained from field observations and geotechnical site investigations. As built geological conditions are described while the method and results of tunnel convergence measurements and their impacts on tunneling operation is examined. Based on the detail study of the available geological information and tunnel convergence measurements, it was evident that the existence of weak structures in rock mass resulted in high rate of the convergence, which was the dominant factor in the TBM jamming. Since it was not possible to make observation and measurements of geological parameters when working in a lined tunnel built by a shielded machine, an attempt was made to correlate TBM operational parameters and ground convergence. The preliminary result of the analysis has indicated a good correlation among machine’s operational parameters and tunnel convergence. If the system is fully developed, these parameters can be used as an indicator of the potential for high rates of convergence. An early warning on ground convergence is essential for taking precautionary measures to avoid TBM from getting jammed by squeezing ground.