Effects of increase modes of shear force on granule disruption in upflow anaerobic reactors

Sludge washout is listed among the top practical problems of the high rate upflow anaerobic reactors. This study investigated quantitatively two sludge washout processes operated under different hydrodynamic shear increase modes with the intervals of 1 and 10 days respectively. The results reveal that the sludge washout accompanying with large-scale granule disruption could lead to performance failure with heavy sludge loss ratio of about 46.1% at sludge loss rate about 0.35 gVSS L−1 d−1 during the process with shear increase interval of 1 day, while the highest sludge loss rate was only 0.12 gVSS L−1 d−1 during the process with 10-day interval. The intensified shear conditions could weaken the granules through inhibiting the extracellular polymers production and bioactivity. As consequences, an outbreak of large-scale granule disruption would raise and then significantly accelerate the sludge washout. Since long interval could provide the granules the opportunity to recover from these negative effects to some extent, the shear increase strategy of long interval over 10 days is favorably recommended to operate full-scale reactors during the start-up and shock load periods. The pioneer use of the micro particle image velocimetry in this study offers the possibility to discover the real hydrodynamic conditions around granules at microscale for the first time and reveals that the shear force exerts directly on the granular surface as a mechanical disruption force and big granules undergo high disruption force. The granule disruption is a result of the competition between the granule and the ambient hydrodynamic shear conditions rather than a process with shear force as a sole dominant factor. These could facilitate the understanding of the complicated interactions between the hydrodynamics and reactor performance and favor then a better control of the full-scale reactors.

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► The intensified shear raises large-scale granule disruption to enhance washout.
► The hydrodynamic force is an ambient mechanical disruption force exerted directly on granules.
► The intensified shear inhibits EPS and bioactivity of granules to make them weak.
► The intensified shear enhances EPS solution into liquid and disturbs the metabolism of bacteria.
► Long interval to let granules adapt the environment is important to prevent sludge washout.