Dispersion and treatment performance analysis of an UASB reactor under different hydraulic loading rates

Mixing and transport phenomena affect the efficiency of all bioreactor configurations. An even mixing pattern at the macro-level is desirable to provide good conditions for substrate transport to, and from, the microbial aggregates. The state of segregation of particulate material in the reactor is also important. The production of biogas in anaerobic reactors is another factor that affects mixing intensity and hence the interactions between the liquid, solid and gaseous phases. The CSTR model with some degree of short-circuiting, dead zones and bypassing flows seems to describe the overall hydrodynamics of UASBs. However, few data are available in the literature for full-scale reactors that relate process performance to mixing characteristics. Dispersion studies using LiCl were done for four hydraulic loading rates on a full-scale UASB treating domestic wastewater in Ginebra, Valle del Cauca, southwest Colombia. COD, TSS, and Settleable Solids were used to evaluate the performance of organic matter removal. The UASB showed a complete mixing pattern for hydraulic loading rates close to the design value (i.e. Q=10–13 l s−1 and HRT=8–6 h). Gross mixing distortions and localised stagnant zones, short-circuiting and bypass flows were found in the sludge bed and blanket zones for both extreme conditions (underloading and overloading). The liquid volume contained below the gas–liquid–solid separator was found to contribute to the overall stagnant volume, particularly when the reactor was underloaded. The removal of organic matter showed a log-linear correlation with the dispersion number.