Economic comparison of a reactive distillation-based process with the conventional process for the production of ethyl tert-butyl ether (ETBE)

The RD-based process studied eliminated the need for the top ethanol fresh feed, thus eliminating the need for an ethanol recovery section. The payback period was found to be 3 years, if the RD column, condenser and reboiler are purchased and only 1.5 years if only the cost of purchasing a RD column is considered. The advantages of the RD-based process were found to be the higher yield of ETBE product, as well as lower costs of ethanol and steam.