Nanoprint lithography of gold nanopatterns on polyethylene terephthalate

Nano-order metal pattern printing on plastic substrates was established by using hard stamp nanoprint lithography (NPL). A spin-on-glass (SOG) material, which is almost the same as quartz in composition, was used as the material for the hard stamp. The SOG acted as a positive-tone electron beam (EB) resist. Nanopatterns were fabricated by using electron beam lithography (EBL), and a developed pattern of SOG was used as the hard stamp. Further, two types of release coating methods were utilized. One method used a conventional silan coupling agent and the other, a chromium layer. After comparing the results of the methods, we found that the chromium layer formed a smooth surface and therefore used this layer as the release layer. In addition, chromium was changed to Cr2O3 because of the exposure to atmospheric air. Gold was used as the transfer metal and was deposited on the hard stamp covered with the chromium release layer. This stamp was then placed in contact with a PET substrate at 80 °C for 30 min. A gap width of less than 30 nm of gold was transferred onto the PET substrate. This process is very simple, and yet, it makes it possible to obtain a very high resolution metal pattern transfer by using hard stamp NPL.