Methodology for the estimation of cylinder inner surface temperature in an air-cooled engine

A methodology for the estimation of the mean temperature of the cylinder inner surface in an air-cooled internal combustion engine is proposed. Knowledge of this temperature is necessary to determine the heat flux from the combustion chamber to the cylinder wall. Along with the heat transfer coefficient this parameter also allows almost 50% of engine heat losses to be determined. The temperature is relatively easy to determine for water-cooled engines but this is not in the case for air-cooled engines. The methodology described here combines numerical and experimental procedures. Simulations were based on FEM models and experiments were based on the use of thermocouples and infrared thermography. The methodology avoids the use of data or correlations developed for other engines, providing more reliable results than extrapolating models from one engine to another. It also prevents from taking measurements from inside the combustion chamber, reducing invasion and experiments complexity. The proposed methodology has been successfully applied to an air-cooled four-stroke direct-injection diesel engine and it allows the cylinder mean inner surface temperature and cylinder-cooling air heat transfer coefficient to be estimated.

Research highlights
► We propose a methodology for heat transfer calculation.
► The analysis is based on cylinder of internal combustion engines.
► We combine FEM and thermography technique for surface temperature measurement.
► We avoid intrusive technique measurements.