Formation mechanism and catalytic application of hierarchical structured FeAlPO-5 molecular sieve by microwave-assisted ionothermal synthesis

• Hierarchical FeAlPO-5 possessed inter- and intra-crystalline mesopores.
• The formation mechanism of mesoporosity was revealed.
• Hierarchical FeAlPO-5 exhibited high catalytic performances in phenol hydroxylation.

At atmospheric pressure, FeAlPO-5 molecular sieve with hierarchical micro- and meso-porous structure has been ionothermally synthesized by microwave heating with eutectic mixture as the solvent. Among the synthesis parameters investigated, the ratio of P2O5/Al2O3, aluminum source, and heating methods significantly affected the mesoporosity of FeAlPO-5 molecular sieve. N2 Physisorption, SEM and TEM characterizations showed that the resultant material possessed inter- and intra-crystalline mesopores simultaneously. The larger intercrystalline mesopores in size resulted from the intercrystalline void space between bar crystals and nanoparticles. The calcination removed the organic species embedded in the crystals of FeAlPO-5 molecular sieve, leading to the formation of smaller intracrystalline mesopores. The catalytic properties of hierarchical FeAlPO-5 molecular sieve were investigated in the hydroxylation of phenol with microporous FeAlPO-5 as a reference. The results showed that the catalytic performance of the former catalyst was superior to the latter.

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