Catalytic pyrolysis of oak via pyroprobe and bench scale, packed bed pyrolysis reactors

The pyrolytic conversion of oak sawdust at 500 °C in flowing He over eight proprietary catalysts is described and compared to the control bed material, quartz sand. The reactions were conducted and compared in two reactors, an analytical, μg-scale pyroprobe reactor and a bench, g-scale packed bed reactor. The catalysts examined were modified acid catalysts, dealuminated-zeolite Y, β-zeolite, a naturally occurring metal hydroxide containing mineral, mordenite, and a mesoporous aluminosilicate molecular sieve. The packed bed reactor allowed the collection of three bulk product fractions, char, liquid, and gas, all of which could not be obtained from the μg-scale pyroprobe reactions. The catalysts effect on the mass balance of the bulk fractions tended toward more chars and less liquid compared to the sand control. The catalysts' effects on the liquid products obtained in both reactors shifted away from acetic acid, furfural and higher molecular weight phenolics obtained with sand to lower molecular weight aromatics. This halved the total acid number of the liquid fraction and raised the pH by up to 1.4 units. The modified catalysts' effects on the gas products from both reactors did not follow a specific trend. Instead, specific catalysts were able to enrich specific gas species up to a factor of 15 while suppressing the formation of others compared to the sand control. Two catalysts, β-zeolite and a naturally occurring metal hydroxide containing mineral, were regenerated and recycled up to five times with no loss of activity.