Effect of aluminum on the microstructure and properties of two refractory high-entropy alloys

The microstructure, phase composition and mechanical properties of the AlMo0.5NbTa0.5TiZr and Al0.4Hf0.6NbTaTiZr high-entropy alloys are reported. The AlMo0.5NbTa0.5TiZr alloy consists of two body-centered cubic (bcc) phases with very close lattice parameters, a1 = 326.8 pm and a2 = 332.4 pm. One phase was enriched with Mo, Nb and Ta and another phase was enriched with Al and Zr. The phases formed nano-lamellae modulated structure inside equiaxed grains. The alloy had a density of ρ = 7.40 g cm−3 and Vickers hardness Hv = 5.8 GPa. Its yield strength was 2000 MPa at 298 K and 745 MPa at 1273 K. The Al0.4Hf0.6NbTaTiZr had a single-phase bcc structure, with the lattice parameter a = 336.7 pm. This alloy had a density ρ = 9.05 g cm−3, Vickers microhardness Hv = 4.9 GPa, and its yield strength at 298 K and 1273 K was 1841 MPa and 298 MPa, respectively. The properties of these Al-containing alloys were compared with the properties of the parent CrMo0.5NbTa0.5TiZr and HfNbTaTiZr alloys and the beneficial effects from the Al additions on the microstructure and properties were outlined. A thermodynamic calculation of the solidification and equilibrium phase diagrams was conducted for these alloys and the calculated results were compared with the experimental data.