An exploratory investigation of Additively Manufactured Product life cycle sustainability assessment

Additive manufacturing (AM) refers to a group of manufacturing techniques that produce components in a layer-by-layer fashion. By virtue of its capability to produce parts with complex geometry and functionally graded materials, AM has been introduced and used in multiple industrial sectors and is leading the way into the “third industrial revolution”. One of the key considerations in Additively Manufactured Products (AMP) is the issue of sustainability which attracts increasing attention as modern society becomes more aware of environmental concerns. As a response to the growing requirement for sustainability, industries and customers are inclined to assess products and services through the perspective of life cycle sustainability. The integration of life cycle sustainability and AMP is still an open question and is the primary motivation for this study. Since the eventual goal of all advanced technologies is to serve and satisfy human society, social sustainability must be an essential part of all decisions regarding AMP. Limited studies that integrate social sustainability into AMP life cycle analysis is a current research gap in the body of the literature, and thus this paper will address it. The primary merit of this paper is developing a suitable full-dimension sustainability life cycle assessment framework to obtain a fundamental understanding of the performance of AMP life cycle sustainability. The proposed framework applies a more systemic AMP life span including AMP design, AM, usage, and end-of-life (EOL) handling. An AM produced gear is used as an example to illustrate the life cycle sustainability assessment framework. The results show that the AM stage has the highest influence on economic and environmental dimensions of sustainability and the EOL stage has the highest social impact. The results also indicate that AM mass production can significantly reduce the impact of sustainability.