Optimization of factors affecting esterification of mixed oil with high percentage of free fatty acid

Increased environmental awareness and depletion of resources are driving industry to develop alternative fuels from renewable sources that are environmentally more acceptable. Biodiesel is a non petroleum based fuel that consists of alkyl esters from transestrification of the refined/edible types of vegetable oils alcohol and alkaline catalysts can be used. These catalysts require anhydrous conditions and feed stocks with low levels of free fatty acids (FFAs). Inexpensive feed stocks are used in biodiesel production to reduce its cost and to get rid of waste oils in environmentally friendly way. These oils may contain high levels of FFAs so it cannot be directly used with the base catalysts currently employed. Acid esterification reduces the FFAs content to the desirable level. The major factors that affect the conversion efficiency of the process are molar ratio of alcohol/oil, amount of catalyst, reaction temperature, catalyst type and stirring speed according to reaction duration. For this study, we used a model acid produced by mixing pure oleic acid with mixed oil (50% sunflower + 50% soybean oil). Methanol was used in the experiments due to its low cost. The best conversion efficiency obtained was 96.6% for a molar ratio of 6:1 at a temperature of 60 °C, 2.5% H2SO4 and stirring speed of 300 rpm. Finally, different types of waste cooking oil from home and restaurants were used to study the conversion efficiency compared with optimum conditions calculated for model acid oil to be used in biodiesel production with low cost.