Net energy production associated with pathogen inactivation during mesophilic and thermophilic anaerobic digestion of sewage sludge

The potential for anaerobic digester energy production must be balanced with the sustainability of reusing the resultant biosolids for land application. Mesophilic, thermophilic, temperature-phased, and high temperature (60 or 70 °C) batch pre-treatment digester configurations have been systematically evaluated for net energy production and pathogen inactivation potential. Energy input requirements and net energy production were modeled for each digester scheme. First-order inactivation rate coefficients for Escherichia coli, Enterococcus faecalis and bacteriophage MS-2 were measured at each digester temperature and full-scale pathogen inactivation performance was estimated for each indicator organism and each digester configuration.Inactivation rates were found to increase dramatically at temperatures above 55 °C. Modeling full-scale performance using retention times based on U.S. EPA time and temperature constraints predicts a 1–2 log inactivation in mesophilic treatment, and a 2–5 log inactivation in 50–55 °C thermophilic and temperature-phased treatments. Incorporating a 60 or 70 °C batch pre-treatment phase resulted in dramatically higher potency, achieving MS-2 inactivation of 14 and 16 logs respectively, and complete inactivation (over 100 log reduction) of E. coli and E. faecalis. For temperatures less than 70 °C, viability staining of thermally-treated E. coli showed significantly reduced inactivation relative to standard culture enumeration. Due to shorter residence times in thermophilic reactors, the net energy production for all digesters was similar (less than 20% difference) with the 60 or 70 °C batch treatment configurations producing the most net energy and the mesophilic treatment producing the least. Incorporating a 60 or 70 °C pre-treatment phase can dramatically increase pathogen inactivation performance without decreasing net energy capture from anaerobic digestion. Energy consumption is not a significant barrier against improving the pathogen quality of biosolids.

► We measured pathogen indicator inactivation and modeled energy consumption.
► A variety of anaerobic digesters and temperature regimes were considered.
► Temperatures above 60  C dramatically improve inactivation.
► Inactivation per unit energy input increases with increasing digester temperature.
► Energy consumption is not a significant barrier against improving pathogen quality.