Study on two operating conditions of a full-scale oxidation ditch for optimization of energy consumption and effluent quality by using CFD model

The operating condition of an oxidation ditch (OD) has significant impact on energy consumption and effluent quality of wastewater treatment plants (WWTPs). An experimentally validated numerical tool, based on computational fluid dynamics (CFD) model, was proposed to optimize the operating condition by considering two important factors: flow field and dissolved oxygen (DO) concentration profiles. The model is capable of predicting flow pattern and oxygen mass transfer characteristics in ODs equipped with surface aerators and submerged impellers. Performance demonstration and comparison of two operating conditions (existing and improved) were carried out in two full-scale Carrousel ODs at the Ping Dingshan WWTP in Henan, China. A moving wall model and a fan model were designed to simulate surface aerators and submerged impellers, respectively. Oxygen mass transfer in the ditch was predicted by using a unit analysis method. In aeration zones, the mass inlets representing the surface aerators were set as one source of DO. In the whole straight channel, the oxygen consumption was modeled by using modified BOD-DO model. The following results were obtained: (1) the CFD model characterized flow pattern and DO concentration profiles in the full-scale OD. The predicted flow field values were within 1.98 ± 4.28% difference from the actual measured values while the predicted DO concentration values were within −4.71 ± 4.15% of the measured ones, (2) a surface aerator should be relocated to around 15 m from the curve bend entrance to reduce energy loss caused by fierce collisions at the wall of the curve bend, and (3) DO concentration gradients in the OD under the improved operating condition were more favorable for occurrence of simultaneous nitrification and denitrification (SND).

► It is a real application of CFD to improve the operating condition in a WWTP.
► The validated model characterized the flow and dissolved oxygen in oxidation ditch.
► The improved operating condition can save energy and satisfy effluent standard.