Side-stream membrane bioreactors: Influence of stress generated by hydrodynamics on floc structure, supernatant quality and fouling propensity

This work aims to characterise the impact of hydrodynamics on sludge properties and consequently on fouling mechanisms in side-stream membrane bioreactors (MBRs). Two side-stream processes which generate very different shear stresses are compared, without filtration. This operating mode permits specific quantification of the impact of the external loop (and of induced shear stress) on floc structure/morphology, supernatant quality and fouling propensity. The study shows that low constraints (7 × 10−3 Pa) generated on submerged side-stream hollow fibre modules have no significant impact on sludge properties. In contrast, high shear stresses (72 Pa) associated with a crossflow configuration induce very significant modifications of the mixed liquor which increases its fouling propensity (measured in a standard filtration cell). A theoretical explanation of the role of turbulence on the floc size distribution is given. Based on a Kolmogorov microscale calculation, it seems possible to predict the mean floc size reached in both filtration systems, for a given shear stress intensity. Disaggregation is characterised by a two-step kinetic: first a short-term breakage attributed to fragmentation and loss of weak strength bonds, and secondly a longer-term breakage probably due to erosion phenomena and removal of high strength bonds. Only the second step induces a significant release and an accumulation of soluble protein-like substances. Soluble organic matter strongly enhances the fouling propensity of the mixed liquor. This seems to be amplified by the concentration of protein-like substances. The importance of considering the protein and carbohydrate content as well as floc size is also pointed out in the paper.