Highly stable In-SBA-15 catalyst for vapor phase Beckmann rearrangement reaction

• Highly ordered hexagonal SBA-15 and well dispersed Indium-SBA-15 were synthesized.
• CO2 probed in-situ SANS experiment detects the micropores in the mesopore wall.
• In/Si = 2/100 ratio shows optimum catalytic activity and little deactivation.
• Micro-kinetic analysis shows absence of external and internal diffusion limitations.

The Indium doped SBA-15 material was prepared by sol-gel method and tested for vapor phase Beckman rearrangement reaction. Among three indium loading, In/Si ratio of 2/100 was found as an optimum composition in terms of caprolactam selectivity (100%) and cyclohexanone oxime conversion (100%). The catalysts were characterized by N2 adsorption, small-angle X-rays/neutron scattering (SAXS/SANS), XRD, FESEM, HRTEM, EDX, UV, FTIR and NH3-TPD techniques. In-situ SANS experiment was performed on the adsorption of CO2 to detect the micropores in the mesopore wall. All catalysts samples have highly ordered hexagonal structure with well dispersed indium in the silica matrix. The fine tuning of weak and strong acid sites were found in indium doped SBA-15 (In/Si = 2/100) catalyst. The same catalyst showed optimum catalytic performance, high space time yield 114.4 mol/h/gcat and high stability till 6 h of reaction without deactivation. The micro-kinetic analysis showed that there were no external and internal diffusion limitations in the SBA-15 catalyst. The reaction mechanism of Beckmann rearrangement over In-SBA-15 has been elucidated.

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