Sol–gel prepared β-TCP/FHA biphasic coatings

β-tricalcium phosphate/fluoridated hydroxyapatite (β-TCP/FHA) biphasic coatings were prepared on titanium alloy substrate by means of sol–gel method. The coatings combine the initial dissolution of β-TCP with the long-term stability of FHA to create a high quality bioactive coating. Ca(NO3)2, P2O5 and HPF6 were dissolved in ethanol respectively and mixed in designed sequence and Ca : P : F ratios to form a sol. After the sol was refluxed for 24 h, the as-refluxed sol was used for FHA coating. β-TCP powders were dispersed into the sols to form colloidal sols for β-TCP/FHA biphasic coatings. The as-refluxed sols with different Ca : P : F ratios only resulted in apatite coatings with low F content. Biphasic coatings were prepared with the colloidal sols. The β-TCP contents of the coatings could be tailored by varying the amount of the powders in the colloidal sols. The surface morphology of the coatings becomes rougher with increasing amount of the powders, which favors cell attachment. However, excessive amount of powders results in powder agglomeration, leading to more cracks in the coatings. Fine powders and good dispersion are essential factors for good biphasic coatings.