Method for grinding and delaminating muscovite

A method of dry grinding muscovite based on the use of knife-mills is reported. It was possible to produce mica with a particle size below 100 and 45 μm. After grinding, the samples were submitted to sonication treatment, which promoted delamination of the material. The particle size distribution shows that sonicated mica has more particles in the size range 10–50 μm than does non-sonicated mica have. This also indicates a decrease in the average particle size. Characterization of the treated muscovite by scanning electron microscopy revealed a highly delaminated material with a plate-like structure. The products were characterized by chemical analysis and X-ray diffraction, too. This mica has already been used for the synthesis of pearlescent pigments.