Vapor deposited sculptured nano-porous titania films by glancing angle deposition for efficiency enhancement in dye-sensitized solar cells

Sculptured porous titania films as photoanode in dye-sensitized solar cell (DSSC) were prepared using an electron-beam evaporation system with glancing angle deposition (GLAD) method. By controlling the substrate rotation rate and the incident angle of evaporant, titania films of various thicknesses were prepared on ITO glasses. The as-deposited nano-porous films are comprised of helical nano-columns and assembled in an orderly manner with gaps or pores in between, which offer large internal surface area for dye adsorption and direct electron transfer path. There is a positive correlation between the film thickness, film effective surface area, amount of absorbed dye and cell efficiency. The nano-porous films provide a synergistic effect of high surface area, effective route for electron transfer, tight interfaces, and enhanced light trapping, which are all beneficial for higher cell efficiency. The DSSC consisting of a 6 μm titania film, deposited at substrate rotating rate 0.17 rpm and incident angle 73°, gave a cell efficiency of 6.1%.