The Synergetic Effects of Nonpolar and Polar Protic Solvents on the Properties of Felodipine and Soluplus in Solutions, Casting Films, and Spray-Dried Solid Dispersions

The aim was to explore the effects of nonpolar and polar protic solvents composed of dichloromethane (DCM) and ethanol (EtOH) on the properties of felodipine (FLDP) and Soluplus in solutions, casting films, and spray-dried drug-rich or polymer-rich solid dispersions (SDs). Measurement of intrinsic viscosity and solubility indicated that FLDP and Soluplus were miscible. EtOH-DCM ranging from 20:80 to 50:50 induced the strongest molecular interactions for FLDP-Soluplus-solvents systems. Accordingly, the casting films and spray-dried powders of FLDP and Soluplus were prepared using pure EtOH or DCM and their mixtures as solvents. Polarized light microscopy, differential scanning calorimetry, Fourier transform infrared spectroscopy, in vitro dissolution tests, and stability have been conducted to characterize these films or spray-dried powders. EtOH-DCM (50:50) showed δH 2-3 MPa1/2 higher than FLDP and Soluplus. It exhibited stronger inhibitory effects on phase separation and recrystallization of amorphous FLDP than pure DCM or EtOH in the drug-rich casting films, spray drying process, and spray-dried SDs exposure to 40°C/RH75% for 1 month. Higher ratio of Soluplus may offset the effects of solvents on the dissolution and stability of polymer-rich SDs. In conclusion, combination of nonpolar and polar protic solvents is of high potential for spray drying to optimize drug-rich SDs.